Subabrakes conversion on our Manxter

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vincent9993
Posts: 793
Joined: Tue Apr 13, 2010 5:00 am

Subabrakes conversion on our Manxter

Post by vincent9993 »

After our 1st season driving our Manxter, we decided we wanted to upgrade the rear brakes. The main reason was to cure a rear shimmy at higher speeds from an unbalanced drum but also to improve braking performance. We opted to go with Subabrakes from Subarugears.

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Newer Subarus no longer mount the calipers on the backing plate, they mount on the cast axle mount. We also found that Subaru used 2 different bolt patterns on their cars: 5x100 and 5x114.3. Our Manxter is setup for 114.3.

There are also 2 different parking drum diameters: 170mm and 190mm. The 2015 WRX donor used the larger 190mm.

In order to run the Subaru calipers, we needed to find a backing plate that was compatible and would allow us to run a 5x114.3 rotor. We knew dba made a few rotors that had dual bolt patterns but our options were limited to the 190mm drum.

We ended up reusing the donor's 2015 WRX' rotors, parking brake cables and caliper hoses. Everything else was either bought new or fabricated.

Our setup basically consists of the following:
  • WRX STI 2006-2007 Backplate, parking brake
  • WRX (Non-STI) 2004-2007 Caliper
  • WRX (Non-STI) 2015-2019 Rotor
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We did have to make some parts and modify a few others:
  • Backing Plate inner ring
  • Hub centering ring
  • Drilled backing plate for VW mounting
  • Modify parking brake adjuster (used donor's adjuster and was too long)
  • Machine VW parking cable
  • Shorten the caliper mounting bolts
  • Enlarge rotor holes
  • Drill & tap hub to 5x114.3 M14
The Subaru kit is made to work for the 3rd backing plate in this picture:
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The problem is that this Legacy backing plate has a 170mm parking brake. We found that we could use the 2nd backing plate for the STI and run the 'performance' version of the non-STI caliper. (STI parts are crazy expensive)...

We were able to source some NIB calipers (26292FE041, 26292FE051) off eBay
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We then machined our own backing plate inner ring to mate to the VW trailing arm. The ring that comes in the kit is meant for the smaller diameter backing plate. I read online that the bigger hole on the backing plate is for cars with bigger diffs.
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One of the things we wanted to make sure was that the wheel would run concentric with the hub so we machined a centering ring
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Drilled the backing plate with Subabrakes included jig
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The Subabrakes kit calls for re-using the Subaru parking brake cables, we decided to use the VW outer cable but had to machine the ends to slip inside the backing plate:
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Drilled and tapped the Subabrakes hub to 5x114.3 M14. Hub comes with dimples for alternate bolt patterns.
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Putting it all together
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Parts list
Qty	Part	Number	Car	
1	Right Caliper		26292FE041		Subaru Impreza WRX 2004-07	eBay
1	Left Caliper		26292FE051		Subaru Impreza WRX 2004-07	eBay
1	Right Backing Plate	26704FE000		Subaru WRX STI 2006-07		SubaruParts.com
1	Left Backing Plate	26704FE010		Subaru WRX STI 2006-07		SubaruParts.com
1	Right Parking Lever	2678FE021		Subaru WRX STI 2006-07		Subaru Dealer
1	Left Parking Lever	2678FE031		Subaru WRX STI 2006-07		Subaru Dealer
1	Right Strut		26718FE001		Subaru WRX STI 2006-07		Subaru Dealer
1	Left Strut		26718FE011		Subaru WRX STI 2006-07		Subaru Dealer
2	Spring Strut 		26265AA060		Subaru WRX STI 2006-07		Subaru Dealer
2	Plate			26268PA001		Subaru WRX STI 2006-07		Subaru Dealer
4	Shoe Spring		26265PA010		Subaru WRX STI 2006-07		Subaru Dealer
2	Adjuster Assembly	26258AA021		Subaru WRX STI 2006-07		Subaru Dealer
1	Disc Pads					Subaru Impreza WRX 2004-07	Subaru Dealer
1	Parking Shoes					Subaru WRX STI 2006-07		Subaru Dealer
2	Parking Brake Cables	VWC-113-609-721-J	VW Beetle			CIP1
2	Brake hoses					Subaru WRX 2015	
2	Parking brake cables				Subaru WRX 2015	
2	Rotors			
1	Subabrakes kit									Subaugears
2	Custom Backplate Spacing ring							Custom
2	Wheel centering rings								Custom
Hope this post help anyone looking to doing this conversion, any questions, feel free to ask.
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jsturtlebuggy
Posts: 652
Joined: Wed Apr 07, 2010 5:00 am

Re: Subabrakes conversion on our Manxter

Post by jsturtlebuggy »

Great write up Vincent, of installing rear disc brakes on your Manxter. All the picture are great for reference on what you did to to put in together.
Thank you for posting it here for all to see.
Joseph
Manx Club #1095
Having fun with Buggies since 1970
Worked in VWs in shops since 1970
hillmotorsports
Posts: 129
Joined: Tue Feb 24, 2015 6:07 pm

Re: Subabrakes conversion on our Manxter

Post by hillmotorsports »

Vincent
Your ingenuity and craftsmanship never cease to amaze me! Seems some of the family farm equipment experience has rubbed off...
Hopefully once this covid business eases Rosemarie and I will get to see this beast up close.
Please make sure you and France stay safe in these difficult times.
Rosemarie and Paul Hill
Morrisburg, Ontario
Canada
613 330 4862
Member #4502
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